Refrigerants in 2025: Properties, Applications, and Compatibility

As the HVAC and refrigeration industry continues to evolve with environmental regulations and technological advancements, understanding refrigerant properties remains crucial for engineers, technicians, and facility managers. This comprehensive guide provides an updated overview of common refrigerants, their compositions, and applications in today’s market.

COMPONENTS  (Weight %) TYPE TEMP.  GLIDE (˚F) LUBRICANTS COMMENTS
R-22 100% HCFC 0 Mineral Oil or Alkylbenzene Refrigeration systems,  commercial refrigeration,  air conditioning, chillers.
R-23 100% HFC 0 Polyolester Very low  temperature refrigeration.  Properties  similar to R-13; can also retrofit R-503.
R-123 100% HCFC 0 Mineral Oil or Alkylbenzene Low pressure  centrifugal chillers.  Can  retrofit R-11 equipment with modifications.
R-124 100% HCFC 0 Mineral Oil or Alkylbenzene High ambient  air conditioning.  Can  retrofit R-114 equipment with modifications.
R-134a 100% HFC 0 Polyolester Medium temperature  refrigeration, chillers, automotive A/C. Can retrofit R-12  and R-500 equipment.
R-401A 22/152a/124  (53/13/34) HCFC  Blend 8 Alkylbenzene  or MO/AB Mix Low/medium temperature  refrigeration. Can retrofit R-12 and R-500 equipment.
R-401B 22/152a/124  (61/11/28) HCFC  Blend 8 Alkylbenzene  or MO/AB Mix Low/medium temperature  refrigeration. Can retrofit R-12 and R-500 equipment.
R-402A 125/290/22 (60/2/38) HCFC  Blend 2.5 Alkylbenzene  or MO/AB Mix Low/medium temperature  refrigeration. Can retrofit R-502 equipment.
R-402B 125/290/22 (38/2/60) HCFC  Blend 2.5 Alkylbenzene  or MO/AB Mix Ice machines.  Can retrofit R-502 equipment.
R-403B 290/22/218 (5/56/39) HCFC  Blend 2 Mineral Oil or Alkylbenzene Has been used successfully to retrofit  R-13B1-type equipment, but has  slightly different operating conditions.
R-404A 125/143a/134a  (44/52/4) HFC  Blend 1.5 Polyolester Low/medium  temperature refrigeration.
R-407A 32/125/134a  (20/40/40) HFC  Blend 10 Polyolester  or POE/MO Mix Low/medium temperature  refrigeration. Can retrofit R-22 equipment.
R-407C 32/125/134a  (23/25/52) HFC  Blend 10 Polyolester  or POE/MO Mix Low/medium  temperature refrigeration, air conditioning. Can retrofit  R-22 equipment.
R-408A 125/143a/22  (7/46/47) HCFC  Blend 1 Mineral Oil or Alkylbenzene Low/medium temperature  refrigeration. Can retrofit R-502 equipment.
R-409A 22/124/142b (60/25/15) HCFC  Blend 13 Mineral Oil or Alkylbenzene Low/medium temperature  refrigeration, some A/C. Can retrofit R-12 or R-500 equipment.
R-410A 32/125  (50/50) HFC  Blend 0.2 Polyolester New  residential A/C systems. Not for retrofitting.
R-414B 22/124/600a/142b  (50/39/1.5/9.5) HCFC  Blend 13 Mineral Oil or Alkylbenzene Low/medium temperature  refrigeration, some A/C, automotive A/C. Can retrofit R-12  equipment.
R-417C 125 /  134a / 600  (19.5/78.8/1.7) HFC  Blend 6 Mineral  Oil, Alkylbenzene, or Polyolester Low/medium  temperature refrigeration, retrofit blend for R-12 applications. Can also replace HCFC-based blends
R-422B 125/134a/600a  (55/42/3) HFC  Blend 5 Mineral  Oil, Alkylbenzene or Polyolester Medium temperature  refrigeration, air conditioning. Can retrofit R-22  equipment.
R-422C 125/134a/600a  (82/15/3) HFC  Blend 5 Mineral  Oil, Alkylbenzene or Polyolester Low/medium temperature  refrigeration.  Can retrofit R-502 and  R-22 equipment, with  modifications.
R-422D 125/134a/600a  (65.1/13.5/3.4) HFC  Blend 5 Mineral  Oil, Alkylbenzene or Polyolester Low/medium temperature  refrigeration. Can retrofit R-22 equipment.
R-507 125/143a  (50/50) HFC  Blend 0 Polyolester Low/medium  temperature refrigeration.
R-508B 23/116  (46/54) HFC  Blend 0 Polyolester Very low temperature refrigeration. Can retrofit R-13 or R-503 equipment.

Refrigerant Classifications and Characteristics

Single-Component Refrigerants

R-22 (HCFC)
Despite global phaseout efforts, R-22 remains in legacy systems. With zero temperature glide and compatibility with mineral oil or alkylbenzene lubricants, it has historically been the workhorse for commercial refrigeration, air conditioning, and chillers. However, its continued use is strictly regulated due to ozone depletion potential.

R-23 (HFC)
This specialized refrigerant serves very low-temperature applications with properties similar to R-13. Using polyolester lubricants, it’s particularly valuable in ultra-low temperature research facilities and industrial freezing processes where temperatures below -40°F are required.

R-123 (HCFC)
Primarily used in low-pressure centrifugal chillers, R-123 works with mineral oil or alkylbenzene lubricants. While it can retrofit R-11 equipment with modifications, its production is being phased out under current regulations.

R-134a (HFC)
This versatile refrigerant serves medium-temperature refrigeration, chillers, and automotive A/C systems. Compatible with polyolester lubricants, it has been a standard replacement for R-12 and R-500 in retrofitted equipment.

HCFC Blends

R-401A/B (HCFC Blend)
These blends containing R-22, R-152a, and R-124 feature temperature glides of approximately 8°F. They’re designed for low/medium temperature refrigeration and can retrofit R-12 and R-500 equipment when used with alkylbenzene or mineral oil/alkylbenzene mixtures.

R-402A/B (HCFC Blend)
Composed of R-125, R-290, and R-22, these blends have minimal temperature glide (2.5°F) and are suitable for R-502 replacement applications, with R-402B specifically optimized for ice machines.

R-408A (HCFC Blend)
With a 1°F temperature glide, this blend of R-125, R-143a, and R-22 serves as a direct replacement for R-502 in low/medium temperature refrigeration while maintaining compatibility with mineral oil or alkylbenzene lubricants.

R-409A (HCFC Blend)
This blend of R-22, R-124, and R-142b features a significant 13°F temperature glide and works well in retrofitting R-12 or R-500 equipment across various applications.

HFC Blends

R-404A (HFC Blend)
A near-azeotropic blend of R-125, R-143a, and R-134a with minimal temperature glide (1.5°F), R-404A has been widely adopted for low/medium temperature refrigeration with polyolester lubricants.

R-407A/C (HFC Blend)
These blends of R-32, R-125, and R-134a exhibit approximately 10°F temperature glide. R-407C is particularly common in air conditioning applications as an R-22 alternative, while R-407A serves refrigeration needs.

R-410A (HFC Blend)
With near-zero temperature glide (0.2°F), this 50/50 blend of R-32 and R-125 has become the standard for new residential air conditioning systems. It operates at significantly higher pressures than R-22 and is not suitable for retrofitting older equipment.

R-507 (HFC Blend)
This azeotropic blend of R-125 and R-143a (50/50) exhibits zero temperature glide, making it ideal for low/medium temperature refrigeration applications requiring stable performance across the evaporator.

Modern Retrofit Solutions

R-417C (HFC Blend)

This blend of R-125, R-134a, and R-600 features a moderate 6°F temperature glide and exceptional lubricant compatibility, working with mineral oil, alkylbenzene, or polyolester. It serves as an effective retrofit for R-12 applications and can replace HCFC-based blends.

R-422 Series (HFC Blends)

The R-422 family (B, C, and D) consists of R-125, R-134a, and R-600a in varying proportions, all with approximately 5°F temperature glide. Their versatility extends to both refrigeration and air conditioning applications, with R-422B optimized for medium-temperature and A/C, while R-422C and R-422D target low/medium temperature refrigeration.

Aplicações Especializadas

R-508B (HFC Blend)

This azeotropic blend of R-23 and R-116 (46/54) serves very low-temperature refrigeration applications and can retrofit R-13 or R-503 equipment. With zero temperature glide and polyolester lubricant compatibility, it’s ideal for ultra-low temperature cascade systems and laboratory freezers.

Industry Implications and Best Practices

The refrigerant landscape continues to evolve with environmental regulations driving transitions toward lower global warming potential (GWP) alternatives. When selecting refrigerants for new installations or retrofits, consider:

  1. Temperature glide impacts: Higher glide refrigerants may require special design considerations for heat exchangers to maintain efficiency.
  2. Lubricant compatibility: Ensure proper oil selection to prevent system failures and maintain compressor longevity.
  3. Regulatory compliance: Stay informed about regional and global phasedown schedules affecting HCFC and high-GWP HFC refrigerants.
  4. System pressure ratings: Particularly important when considering refrigerants like R-410A that operate at significantly higher pressures than traditional options.
  5. Leak detection and management: Modern blends with temperature glide may change composition when leaks occur, potentially affecting system performance.

Conclusão

As the industry continues transitioning toward more environmentally sustainable solutions, understanding the properties and applications of current refrigerants remains essential for proper system design, maintenance, and retrofitting. This guide provides a foundation for making informed refrigerant selections based on application requirements, compatibility considerations, and regulatory constraints.

For specific applications, always consult manufacturer recommendations and local regulations to ensure optimal system performance and compliance.