Direct And Reverse Return Systems

Closed-loop systems can be further classified as direct return or reverse return.

Direct Return

The direct return system allows piping to be run in the most direct path to optimize piping costs.

The disadvantage is that the flow at each fan coil unit or air handler usually needs to be balanced using a balancing valve.

O comprimento do circuito de água através da tubulação de alimentação e retorno para cada fan coil ou manipulador de ar é diferente na tubulação de retorno direto. Os fan coils próximos à bomba recebem maior vazão do que aqueles mais distantes, a menos que o balanceamento seja realizado.

Layout do sistema horizontal de retorno direto

Sistemas de malha aberta, como o sistema de água do condensador com uma torre de resfriamento são sempre de retorno direto, pois não existem terminais individuais e o balanceamento é relativamente simples.


Retorno reverso

O sistema de retorno reverso é canalizado de modo que o comprimento do circuito de água através da tubulação de fornecimento e retorno para cada fan coil ou manipulador de ar seja essencialmente o mesmo. Portanto, as quedas de pressão são basicamente iguais. Edifícios como hotéis com múltiplas unidades ventilo-convectoras idênticas com fluxos idênticos são excelentes candidatos para sistemas de retorno reverso.

Layout do sistema horizontal de retorno reverso

O retorno reverso tem maiores comprimentos e custos de tubos. No entanto, o custo de adicionar uma válvula de balanceamento para cada fan coil usando um sistema de retorno direto poderia compensar os custos adicionais da tubulação de retorno reverso adicionada.

Se a queda de pressão da água da unidade de tratamento de ar ou do fan coil individual não estiver razoavelmente próxima uma da outra, os engenheiros geralmente especificarão válvulas de balanceamento de qualquer maneira, independentemente do arranjo da tubulação.

FREQUENTLY ASKED QUESTIONS

What are the main advantages of direct return systems in closed-loop HVAC applications?
The primary advantage of direct return systems is that they allow piping to be run in the most direct path, which can significantly optimize piping costs. This is particularly beneficial in large commercial or industrial buildings where piping runs can be extensive. Additionally, direct return systems tend to be simpler to design and install compared to reverse return systems.
How does the flow rate vary in a direct return system, and what are the implications?

In a direct return system, the flow rate at each fan coil unit or air handler is not uniform. Fan coils or air handlers closer to the pump receive a greater flow rate than those further away, unless balancing is accomplished using balancing valves. This can lead to uneven cooling or heating performance across different areas of the building, highlighting the importance of proper balancing in direct return systems.

What is the purpose of balancing valves in direct return systems, and how do they work?

Balancing valves are used in direct return systems to ensure that the flow rate at each fan coil unit or air handler is consistent, despite the varying lengths of the water circuit. These valves regulate the flow rate by creating a pressure drop, which helps to balance the flow across different branches of the piping system. By installing balancing valves, HVAC designers and engineers can ensure that each fan coil unit or air handler receives the required flow rate, regardless of its distance from the pump.

How does a reverse return system differ from a direct return system, and what are the benefits?

A reverse return system is piped so that the length of the water circuit through the supply and return piping to each fan coil or air handler is essentially the same. This design approach eliminates the need for balancing valves, as the flow rate at each fan coil unit or air handler is inherently balanced due to the equal piping lengths. Reverse return systems can provide more even cooling or heating performance across different areas of the building, but may require more complex piping designs and higher upfront costs.

Can direct return systems be used in combination with other piping configurations, such as loop systems?

Yes, direct return systems can be used in combination with other piping configurations, such as loop systems. In fact, many modern HVAC systems incorporate a hybrid approach, where direct return systems are used for certain branches of the piping network, while loop systems are used for others. This hybrid approach can help to optimize piping costs, simplify system design, and improve overall system performance.

What are some common applications where direct return systems are preferred over reverse return systems?

Direct return systems are often preferred in applications where piping costs are a significant concern, such as in large commercial or industrial buildings with extensive piping runs. They are also commonly used in retrofit projects where existing piping infrastructure needs to be reused or modified. Additionally, direct return systems may be preferred in applications where simplicity of design and installation is a priority, such as in smaller buildings or in areas with limited access.